MIT’s glass 3D printer

http://gizmodo.com/watching-mits-glass-3d-printer-is-absolutely-mesmerizin-1725433454

Watching MIT's Glass 3D Printer Is Absolutely Mesmerizing

Watching MIT’s Glass 3D Printer Is Absolutely Mesmerizing

MIT’s Mediated Matter Group made a video showing off their first of its kind optically transparent glass printing process. It will soothe your soul.

Called G3DP (Glass 3D Printing) and developed in collaboration with MIT’s Glass Lab, the process is an additive manufacturing platform with dual heated chambers. The upper chamber is a “Kiln Cartridge,” operating at a mind-boggling 1900°F, while the lower chamber works to anneal (heat then cool in order to soften the glass). The special 3D printer is not creating glass from scratch, but rather working with the preexisting substance, then layering and building out fantastical shapes like a robot glassblower.

It’s wonderfully soothing to watch in action—and strangely delicious-looking. “Like warm frosting,” my colleague Andrew Liszewski confirmed. “Center of the Earth warm frosting.”

gizmodo.com

by Kaila Hale-Stern |  8/20/15 4:30pm

New optical fibre 3D printing technique!

http://www.itproportal.com/2015/07/03/new-optical-fibre-3d-printing-technique-being-researched/

New optical fibre 3D printing technique being researched

New optical fibre 3D printing technique being researched

The researchers at the University of Southampton are currently investigating a new way of manufacturing optical fibre. And that is through 3D printing, or, in other words, additive manufacturing.

This new research could potentially pave the way for more complex structures that can be capable of unlocking a host of applications in many different industries, such as telecommunications, aerospace, biotechnology, etc.

As of now, there are a couple of ways to manufacture optical fibre. One of them is with the help of a piece of glass from which the optical fibre is drawn. This gives manufacturers a consistent length and shape of the fibre. In the case of 3D printing, it is difficult to control the shape and composition of the fibre, which results in limited flexibility in design and the capabilities that the fibre can offer.

The new additive manufacturing technique is currently being developed by Professor Jayanta Sahu, along with his colleagues from the University of Southampton’s Zepler Institute and co-investigator, Dro Shoufeng Yang from the Faculty of Engineering and Environment. We believe that the new manufacturing technique will help manufacture preforms that are far more complex and have different features along their lengths.

Professor Jayanta Sahu says that “We will design, fabricate and employ novel Multiple Materials Additive Manufacturing (MMAM) equipment to enable us to make optical fibre preforms (both in conventional and microstructured fibre geometries) in silica and other host glass materials.”

Professor Sahu further says “Our proposed process can be utilised to produce complex preforms, which are otherwise too difficult, too time consuming or currently impossible to be achieved by existing fabrication techniques.”

One of the most challenging things of 3D manufacturing optical fibre, is making the preform, especially when it has a complex internal structure. Consider the photonic bandgap fibre for instance. It is a new type of microstructed fibre that is anticipated to revolutionise the telecoms and datacoms industries in particular.

With the help of the new additive manufacturing technique, the researchers will be able to design and manufacture the complex internal structure of the optical fibre using ultra-pure glass powder. And as is the case with 3D printing, the researching will be able to manufacture a complex preform, layer by layer, gradually building up the shape of the optical fibre.

There are still numerous challenges that they will have to face, such as the high melting temperature of glass, the need for precise control of dopants, refractive index profiles, waveguide geometry, etc. any changes in those things will result in the alteration of the fibre.

itproportal.com

by Nabil Ansari | 03/07/2015

3D printing with glass

http://makezine.com/2015/06/26/new-3d-printer-uses-molten-glass/

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New 3D Printer Uses Molten Glass

Micron 3DP, a maker of extruders for 3D printing, has been exploring an exciting new area: 3D Printing with glass.

This exploration seems like a somewhat natural transition for the company. The “hot end” of the 3D printer is the part of the extruder assembly that literally melts the plastic which is then deposited in layers to make an object.

Many new materials have been appearing on the market, but they are typically mixtures of plastic that can melt at temperatures below 300 degrees Celsius. Micron has been toying with the ability to go to a much further extreme with this prototype which melts glass at a temperature of up to 1,640 C (2,984°F)!

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While the prints may not look too impressive initially, keep in mind that there is currently no quality control on glass rods to ensure that they are the perfect diameter for constant extrusion. With this in mind, you can surely excuse the crude and clumpy results. If Micron 3DP finds the right partner for further development, we could begin to see a whole series of glass created specifically for its printing properties just as we’ve seen in plastic filaments.

Printing in glass could have several benefits. Assuming that there was no contamination from materials in the hot end itself, glass can be food safe and even be used in medical practices. Due to the much higher melting point, glass parts will not be susceptible to warping as plastic parts are.

While glass is fun to imagine, simply having an extruder set up, no matter how crude, that can melt things consistently at that temperature opens up a lot of possibilities. Some fine tuning on temperature and we may see some simple and crude metal printing come out of this as well.

Currently this system is only a prototype, but Micron3DP is seeking a partner to further develop and refine the idea for market.

makezine.com

by  | June 26th, 2015 6:00 am

Mainstream 3d printing

http://www.ibtimes.com.au/3d-printing-breaking-mainstream-1450988

3D Printing

3D Printing Is Breaking Into The Mainstream

Five years ago, the thought of “mainstream 3d printing” might seem a little far-fetched for the practical manufacturer. However, the technology has advanced in such a rapid pace that the number of industries applying the process continue to increase. At the moment, 3D printing can produce anything from human stem cells to airplane parts. Indeed, the possibilities with additive manufacturing are limitless.

Analysts at research company Gartner said that a technology has officially become mainstream when it reaches an adoption level of 20 percent. In 2014, a PWC survey revealed that more than two-thirds of 100 manufacturing companies were using 3D printing, with 28.9 percent stating that they were still experimenting on processes in which they would implement the in-demand technology.

Additionally, 9.6 percent of the companies revealed that they were in the stages of prototyping and production, and these companies include General Electric, Boeing and Google. Companies that belong to this tier testified to the advantageous effects of 3D printing, which include time saving and cost efficiency. Another survey held by the International Data Corporation, or IDC, revealed that 90 percent of the companies that use 3D printing are very satisfied with its benefits.

Large companies represent biggest buyers of 3D printer, but the high number of smaller and independent businesses opting to use 3D printing is still difficult to ignore. Keith Kmetz, vice president of Hardcopy Peripherals Solutions and Services at IDC, stated that companies that apply 3D printing are well aware of its positive benefits.

“These printers are typically acquired for a specific creation workflow, but once in place, the usage expands rapidly to other types of applications. The early adopters who recognized the substantial cost and time-to-market benefits of 3D printing have carried the day, but it’s their overall satisfaction and the ability to expand usage that will ultimately drive 3D printing to the next level,” said Kmetz.

In the next couple of years, more companies are expected to switch to 3D printing, and more materials will be used for a wide array of products. Currently, the most commonly used materials are basic plastics, ceramics, cement, glass and numerous metals such as titanium and aluminum. The demand for these materials will continue to increase, especially for titanium. Titanium is heavily used in the medical, aerospace, and automotive applications of 3D printing, in the form of personalised surgical implants and fuel tanks.

To sustain 3D printing’s use of titanium when it hits the mainstream, the global pipeline for the semi-precious metal should be secured for the following years. Thankfully, several mines in South America are already on their way to produce high-grade supply of titanium, such as White Mountain Titanium Corporation (OTCQB: WMTM) in Chile. White Mountain Titanium sits on a deposit in Cerro Blanco that contains 112 million tons of high-grade rutile. Companies applying 3D printing can benefit from it once the mine starts distributing the supply around the world.

ibtimes.com.au

by  | June 04 2015 12:11 AM