3D printed estate set

http://edition.cnn.com/2015/06/03/americas/architect-3d-prints-luxury-estate/

An artists rendering of a 3D-printed estate which is set to be built by architect Adam Kushner in conjunction with 3D-printing firm D-Shape.

The luxury 3D printed estate set to be made from sand, dust and gravel

(CNN)There’s already a 3D-printed house being built in the Netherlands. In China, 3D-printed mansions are reportedly on the rise.

Now, a 3D printed estate featuring a swimming pool, jacuzzi, car port and 2,400 square foot house could be coming to a sleepy plot of land in upstate New York.

The ambitious project is being undertaken by New York City architect Adam Kushner, alongside partners including 3D-printing pioneer Enrico Dini and his D-Shape firm.

Kushner told CNN that surveying has already begun with excavation work also set to commence soon.

The swimming pool and jacuzzi are penciled in to be completed by December 2015 while construction of the house is expected to continue until the end of 2017, he says.

An artists rendering of the pool house which will be 3D printed by D-Shape.

But the project hinges on getting the giant 3D printer, which will be used to produce the digitally designed building blocks of the estate on-site, into the country.

The device is currently in Italy after it was originally being built for a project partly funded by the Italian defense agencies. Military clearance is now required before the green light is given to export the printer to the United States, Dini says.

The delay in receiving this clearance is part of the reason the project has been held up since it was first announced back in August 2014.

“We are now waiting (for) permission to borrow the printer (from the military),” Dini says. “If I had another printer I’d send it there tomorrow, but unfortunately we don’t have and must wait.”

The litmus test

Whatever the import-export issues, Kushner says he sees the estate project as a test of D-Shape’s printer technology and its distinctive method.

This practice entails collecting sand, dust and gravel on site and mixing them with a magnesium-based binding agent to produce the 3D-printed building blocks required to piece the estate together. According to literature on the D-Shape website, the material produced by the printer is “similar to marble” in its constitution.

This technique is vastly different from other 3D-printing methods, Kushner says, and enables the production of many more “sculptural forms” that simply aren’t possible with other systems.

If D-Shape can prove its technology works and is efficient for a project of this size, Kushner believes it could lead to all manner of possibilities in architecture and construction. Not only could it be faster and safer than existing construction methods, he says, it could also end up being cheaper, more streamlined and of higher quality.

A Dini 3D printer like this one will be used to construct Adam Kushner's 3D printed estate in upstate New York.

And although the 3D-printed estate is something only the very wealthiest would be able to replicate, Kushner sees D-Shape’s construction methods benefiting the less fortunate as well.

“This will serve as a way of using our project to … pave the way for more humanitarian purposes that we see as the highest and best use for our technology,” he says.

“If we can build a simple pool house, I can print thousands of refugee housings. If I can build a pool, I can print underwater reefs (which he says D-Shape has already done before) to repair bridges, piers and infrastructures.”

A technology on the rise?

Integrating progressively more advanced 3D-printing methods into the construction industry has been a topic that has generated many eye-catching headlines in recent years.

The process of contour crafting — where large 3D printers are assembled on a building site (much like what will happen on Kushner’s estate) and programmed to construct pre-designed concrete structures and their relevant sub-components — was put forward by Dr. Behrokh Khoshnevis of the University of Southern California as far back as 2009.

Khoshnevis told industry website 3DPrint.com earlier this year that the first printers large enough for his version of contour crafting should become available within the next two years. He added that the method could even be used to build high-rise structures within ten years.

Chinese firm WinSun seemed to take inspiration from Khoshnevis’ methods when they claimed to have 3D printed a mansion and six-story tower block in the city of Suzhou, eastern China earlier this year.

Meanwhile, in the Netherlands, DUS Architects continue to piece together a 3D-printed house using its “KamerMaker” machine. Company co-founder Katherine De Wit described the DUS technique as being a potentially valuable tool that could be added to those already used to build homes.

An artists impression of the DUS Architects 3D printed house.

Other experts, however are more cautious about the immediate potential of 3D-printing technology in the construction industry.

In an interview with CNN in 2014, Dr. Phil Reeves, managing director of UK-based 3D-printing consultancy and research firm Econolyst, described 3D-printing a house on site like that planned by DUS as counter to existing building techniques which are already relatively efficient.

Then there are other fast-developing building methods like prefabricated construction which entails manufacturing components in a factory before transporting and rapidly piecing them together on a building site.

Chinese firm Broad Sustainable Building claimed to have used this method to piece together a 57-story skyscraper in just 19 days earlier this year.

For Kushner, however, the benefits of large-scale 3D-printing are many and will likely increase as the technology becomes more advanced.

“This is not superfluous, nor a lazy architects idyll,” he says. “I think it’s as important as the automobile was in changing the design of cities or how the printing press altered communication.”

“Why? Because it democratizes construction and architecture and puts it into everyone’s hands, just like the camera phone made everyone a photographer. Not everyone is good at it but everyone can become one.”

edition.cnn.com

3D printing celebrities

Our next blog post; a Who’s Who of the big names in 3D printing!

http://malta3dprinting.blogspot.com/…/3d-printing-celebriti…

Radiolara

So far we’ve covered plenty of interesting printing related gadgets and projects – but what about the names and faces behind these marvelous projects?

Who are the inventors and pioneers that helped propel 3D printing to the pedestal it currently sits on?

One cannot give recognition to the lesser names in the 3D printing world without first mentioning the mastermind that is Chuck Hull.

He is the father of stereolithography, the first link in the chain which lead to different types of manufacturing, all under the 3D printing umbrella. A visionary, Hull also invented theSTL file type and the rapid prototyping technique – all critical pieces of the 3D printing pie. He is reported to have over 60 patents in the USA alone.

Hull’s passion for his creation lead to him founding 3D Systems Corp. Established in 1986, it stands tall and proud as the world’s first company dedicated to 3D printing, and is still the market leader. Currently 74, his desire to continue to lead his company clearly hasn’t waned, and he still operates as the Chief Technical Officer and Executive Vice President.

The metaphorical light bulb above Hull’s head lit up back in 1983, when the entrepreneur was working for a small business that used UV rays to place layers of plastic onto tables and other furniture.

Envisioning a method which involved using light to mould plastic layers into 3D shapes, the cogs in his head began to turn.

After months and months of experimenting, Hull’s dreams turned into reality – and a prototype was made. The printer pictured below was Hull’s first ever printer, a relic now over 30 years old!

Moving onto another celebrated face in the printing industry, Malta 3D Printing presents the story of Enrico Dini, also known as ‘The Man Who Prints Houses.’

In case you missed out, last week’s post included a Chinese company capable of printing up to ten houses a day! While that is awe-inspiring, the Eastern firm must pay homage to Dini, the first to patent the technology to print large structures using 3D printing.

Many years ago, Enrico Dini was a robotics specialist, and enjoyed experimenting with 3D printing in his spare time. Teaming up with his brother, he created his first prototype printer, eventually succeeding in printing a stone column, and more notably – the world’s first ever fully printed architectural structure.

After this, Enrico Dini’s name became famous in the world of architecture. A documentary filmed by Marc Webb and Wake-Walker takes a look at Dini’s life as he balances work and family – at times, to his own detriment. A teaser of the documentary can be viewed here.
EnricoDini
In an interview with 3DPrinting.com, Dini states that his only wish is to be able to convert his current line of printers into affordable, simplistic machines for all to use.

“My dream is to go to Africa, remove the weapons out of the hands of child soldiers and replace them with a basket. They can use the basket to collect sand and bring it to a 3D printer. This printer then builds small houses, irrigation canals, or parts for shading. Things that improve life for the people there,” Dini was quoted as saying.

Our next contender for the printing pioneer award is one who claims that 3D printing is effectively lighting the fire for the third industrial revolution.

His name is Tedd Syao –  a man who, after analyzing the state of the 3D printing industry, saw fit to dedicate himself to improving its infrastructure from the bottom up – similar to how his revolutionary printer operates.

As founder of Kudo3D, Syao was instrumental in the creation of the Titan 1, the next wave of SLA printers. Incredibly, the Titan 1 raised a staggering $687,000 dollars on Kickstarter in 2 minutes!

According to Kudo3D’s Kickstarter page, Syao previously worked as a professor in electrical engineering, clocking in 15 years of hard work in the Photonics industry. Building on his unique set of skills and experience, Syao and his team crafted this trendsetting printer, available at the low cost of $1,999!

SLA (stereolithography) printers differ from the conventional FDM (fusion deposition modelling) printers. Kudo3D’s entry into the market claims to improve the resolution, increase build speed and build space whilst focusing on reliability – effectively making it a top contender in the SLA domain.

Interestingly enough – the Titan 1 builds items ‘bottom up’, as displayed in the picture above.

Tedd Syao was also at the heart of creating and polishing Kudo3D’s patent for the PSP technique – a ‘Passive Self-Peeling’ technology, which is said to “minimize the separation force, (so that) features as tiny as a strand of hair can be preserved during the printing process” according to company’s website.

From Hull’s moment of brilliance to Syao and Dini’s revolutionary ideas, the world of 3D printing has not stopped expanding in the last few decades. As the world continues to open its’ eyes to this method of manufacturing, one can only expect more pioneers to pop up around the world.

MALTA3DPRINTING.BLOGSPOT.COM
by  | 8 August 2014

3D Printing Celebrities

So far we’ve covered plenty of interesting printing related gadgets and projects – but what about the names and faces behind these marvelous projects?

Who are the inventors and pioneers that helped propel 3D printing to the pedestal it currently sits on?

One cannot give recognition to the lesser names in the 3D printing world without first mentioning the mastermind that is Chuck Hull.

He is the father of stereolithography, the first link in the chain which lead to different types of manufacturing, all under the 3D printing umbrella. A visionary, Hull also invented the STL file type and the rapid prototyping technique – all critical pieces of the 3D printing pie. He is reported to have over 60 patents in the USA alone.

Chuck Hull (Image taken from IndustryWeek)

Hull’s passion for his creation lead to him founding 3D Systems Corp. Established in 1986, it stands tall and proud as the world’s first company dedicated to 3D printing, and is still the market leader. Currently 74, his desire to continue to lead his company clearly hasn’t waned, and he still operates as the Chief Technical Officer and Executive Vice President.

The metaphorical light bulb above Hull’s head lit up back in 1983, when the entrepreneur was working for a small business that used UV rays to place layers of plastic onto tables and other furniture.

Envisioning a method which involved using light to mould plastic layers into 3D shapes, the cogs in his head began to turn.

After months and months of experimenting, Hull’s dreams turned into reality – and a prototype was made. The printer pictured below was Hull’s first ever printer, a relic now over 30 years old!

The First 3D Printer
The Birth of a New Dimension in Manufacturing

(Image taken from Pcmag)

Moving onto another celebrated face in the printing industry, Malta 3D Printing presents the story of Enrico Dini, also known as ‘The Man Who Prints Houses.’

In case you missed out, last week’s post included a Chinese company capable of printing up to ten houses a day! While that is awe-inspiring, the Eastern firm must pay homage to Dini, the first to patent the technology to print large structures using 3D printing.

Many years ago, Enrico Dini was a robotics specialist, and enjoyed experimenting with 3D printing in his spare time. Teaming up with his brother, he created his first prototype printer, eventually succeeding in printing a stone column, and more notably – the world’s first ever fully printed architectural structure.

Radiolara
The ‘Radiolaria’ – designed by Anrea Morgante, Printed by Enrico Dini

(Image taken from HuffingtonPost)

After this, Enrico Dini’s name became famous in the world of architecture. A documentary filmed by Marc Webb and Wake-Walker takes a look at Dini’s life as he balances work and family – at times, to his own detriment. A teaser of the documentary can be viewed here.

EnricoDini
Enrico Dini Sits Within His 3D Printed Structure

(Image taken from 3DPrinting)

In an interview with 3DPrinting.com, Dini states that his only wish is to be able to convert his current line of printers into affordable, simplistic machines for all to use.

“My dream is to go to Africa, remove the weapons out of the hands of child soldiers and replace them with a basket. They can use the basket to collect sand and bring it to a 3D printer. This printer then builds small houses, irrigation canals, or parts for shading. Things that improve life for the people there,” Dini was quoted as saying.

Our next contender for the printing pioneer award is one who claims that 3D printing is effectively lighting the fire for the third industrial revolution.

His name is Tedd Syao –  a man who, after analyzing the state of the 3D printing industry, saw fit to dedicate himself to improving its infrastructure from the bottom up – similar to how his revolutionary printer operates.

An earlier version of the Titan 1

(Image taken from 3ders.org)

As founder of Kudo3D, Syao was instrumental in the creation of the Titan 1, the next wave of SLA printers. Incredibly, the Titan 1 raised a staggering $687,000 dollars on Kickstarter in 2 minutes!

According to Kudo3D’s Kickstarter page, Syao previously worked as a professor in electrical engineering, clocking in 15 years of hard work in the Photonics industry. Building on his unique set of skills and experience, Syao and his team crafted this trendsetting printer, available at the low cost of $1,999!

SLA (stereolithography) printers differ from the conventional FDM (fusion deposition modelling) printers. Kudo3D’s entry into the market claims to improve the resolution, increase build speed and build space whilst focusing on reliability – effectively making it a top contender in the SLA domain.

Interestingly enough – the Titan 1 builds items ‘bottom up’, as displayed in the picture above.

 

Tedd Kao-Chih Syao, Founder of Kudo3D

(Image taken from Google+)

Tedd Syao was also at the heart of creating and polishing Kudo3D’s patent for the PSP technique – a ‘Passive Self-Peeling’ technology, which is said to “minimize the separation force, (so that) features as tiny as a strand of hair can be preserved during the printing process” according to company’s website.

From Hull’s moment of brilliance to Syao and Dini’s revolutionary ideas, the world of 3D printing has not stopped expanding in the last few decades. As the world continues to open its’ eyes to this method of manufacturing, one can only expect more pioneers to pop up around the world.