3D printed prosthetics for Ugandan schoolchildren

http://www.3ders.org/articles/20150603-3d-printed-prosthetics-get-ugandan-amputees-back-on-their-feet.html

3D printed prosthetics get Ugandan schoolchildren back on their feet

Although we’ve heard numerous stories about how 3D printing has helped enable hundreds of those in need of prosthetic limbs, a majority of the cases have been located in the United States or the United Kingdom where 3D printers or 3D printing providers are becoming increasingly common and access to a 3D printer is getting easier than ever before.  While this is excellent news, there are still many world locations where affordable prosthetic devices – and even 3d printers in general – are needed and could be used perhaps even more than those located in more developed Western countries.

In the meantime – thankfully – various organizations and 3D printing providers have been picking up 3D printing jobs as needed to ensure that those who need the prosthetic devices the most are getting the proper care that they need.  More recently, the University of Toronto and charity Christian Blind Mission took it upon themselves to produce prostheses for a Ugandan schoolboy who had been in need of a prosthetic device for years.

The schoolboy, Jesse Ayebazibwe of Kisubi, Uganda, tragically had his right leg amputated after he was hit by a truck after walking home from school three years ago.  Since then, the nine-year-old has been maneuvering with the aid of crutches – however they have since made it difficult to play or move around.  “I liked playing like a normal kid before the accident,” he said.

Thanks to the support of a local orthopaedic technologist, Moses Kaweesa of the Comprehensive Rehabilitation Services (CoRSU) in Uganda, Ayebazibwe was able to use an infrared scanner and some 3D modeling software to create a prosthetic solution for the young boy before shipping the files to Canada to be 3D printed.

“The process is quite short, that’s the beauty of the 3D printers,” said Kaweesa.  “Jesse was here yesterday, today he’s being fitted.”

While Ayebazibwe previously wore a traditional-style prosthesis last year, his new 3D printed prosthesis is among the first in a trial that could see more 3D printed prosthetic device across Uganda for others in need – thanks in no small part to the efforts of Kaweesa.

Currently, the entire country of Uganda has just 12 trained prosthetic technicians for over 250,000 children who have lost limbs, which are often due to fires or congenital diseases.  At $12,000, a portable solution consisting of a laptop, a 3d scanner and a 3d printer is not cheap – however when considering the impact that a portable prosthetic device system could have on over 200,000 children in need – in northern Uganda alone, many people have lost limbs due to decades of war where chopping off limbs was a common reality.

“There’s no support from the government for disabled people … we have a disability department and a minister for disabled people, but they don’t do anything,” said Kaweesa.  “You can travel with your laptop and scanner.”

Upon receiving his 3D printed prosthetic, Ayebazibwe was clearly ecstatic.  “(It) felt good, like my normal leg,” he said. “I can do anything now — run and play football.”

The boy’s 53-year old grandmother, Florence Akoth, looks after him, even carrying him the two kilometers to school after his leg was crushed and his life shattered. She too is thrilled.

“Now he’s liked at school, plays, does work, collects firewood and water,” said Akoth.

3ders.org

by Simon | Jun 3, 2015

http://www.3ders.org/articles/20150603-3d-printed-prosthetics-get-ugandan-amputees-back-on-their-feet.html

30 printers to making a boat!

A Project of Epic Proportions: A Taiwanese Artist is Using 30 Printers to Print a 26-Foot Long Boat Consisting of 100,000 Parts

http://goo.gl/cHA549

The 2 meter long version of  Peng's boat

Over the past year, we have seen many incredible 3D printing projects take place. There have been houses, cars, boats, and prosthetic hands that have all been created on 3D printers. However, one artist, named Hung-Chih Peng, may have them all beat, at least when it comes to creativity and time involved.
The 2 meter version
Hung-Chih Peng is a Taiwanese artist who thinks outside of the box, and I’m not just talking about throwing in a few extra colors on a painting, or sculpting a slightly controversial scene. He has garnered a tremendous amount of attention with his unique exhibits such as Post-Inner Scripture in 2013, God Pound and 200 Years in 2009, and Little Danny in 2002, among others. Now Peng’s latest work is The Deluge – Noah’s Ark, which is currently an exhibition that can be seen at the Taipei Fine Arts Museum. It takes a model of a boat, and twists and turns its body in a way that isn’t physically possible in the real world.
But this is art, and The Deluge is Peng’s way of showing the inability that humans have exhibited in rectifying uncontrollable catastrophic challenges. Climate change, ecological crises, and environmental pollution are all changes that this planet is facing, yet seemingly humans do not have a way to correct these problems. The work is meant as a metaphor for showing the battle being waged by Mother Nature on the accelerated development of industrialized civilization. And as Peng explains:
“Human beings are unable to return to the unspoiled living environment of the past, and have become victims of their own endeavors. In the biblical time, Noah’s Ark is the last resort for humans to escape from the termination of the world. However, if Noah’s Ark sinks, where is the hope of the human race? If Noah’s Ark, a symbol of mankind salvation, becomes just as a shipwreck, human and nonhuman were placed in an equal position. Human subject is losing his predominance as the supreme center of the world.”
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Currently on display is this piece which Peng has created. It is 3D printed and measures 2 meters long. It depicts a time when the Anthropocene period (a period when human activities have/had significant global impact on Earth’s ecosystems), is replaced by the Mechanocene period when machinery begins taking over some of the jobs.
“It is certain that, no matter what circumstance will turn out, there will certainly be a disaster beforehand,” explains Peng. “Destruction and construction always grow and demise together. We will once again encounter the problem of moral degeneration.”
As part of the exhibition that features Peng’s 2 meter long “Noah’s Ark,” which has been twisted and turned in all directions, he has also turned his exhibition space into what he terms “an artist’s studio,” and is currently 3D printing a HUGE 26-foot-long model of the same boat, using 30 UP 2 FDM-based 3D printers. In all, there will be about 100,000 separate 3D printed pieces that will go into assembling this giant boat.
The 8 meter (26 foot) 3D printed boat - printed in 100,000 pieces.
“The boat is not finished yet, it will be finished at the beginning of Jan 2015,” Peng tells 3DPrint.com. “It will be 8 meters long and about 165 cm high and wide. We will use 560 kg of filaments, sponsored by UP printer maker, Beijing Tiertime. This is my first time using 3D printers. The original idea was only to build a huge twisted boat for this biennial. It has to be huge. After evaluating all the possibilities of different working processes, we think 3D printing is the best final decision.”
Visitors to the exhibit can see first hand as 30 3D printers are constantly working, printing different parts of the boat. When finished, they are assembled onto the larger model, which also is currently on display.
What do you think about this incredible art exhibit? Discuss in the 3D Printed 26 Foot Boat forum thread on 3DPB.com.
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3DPRINT.COM
by  | DECEMBER 19, 2014

3D printed iron man hand

This could very well be the coolest sounding prosthetic hand that you will have ever laid your eyes on (for now!)

There isn’t anything we can say that does it justice. The title says it all! 🙂

http://3dprint.com/19219/3d-printed-iron-man-hand/

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One of the up-and-coming technological advancements that we have seen, thanks to 3D printing, has been the huge influx of 3D printable prosthetic hands for children and adults in need. Traditionally, prosthetic hands have cost around $50,000, and typically are not available to children due to the fact that insurance companies refuse to pick up the tab on devices which a child will outgrow in less than two years. 3D printing allows for the creation and sharing of 3-dimensional design files, followed by the quick and very affordable fabrication of the designed object. The average 3D printed prosthetic hand costs under $50, and can be completely customized and fabricated in a single day.

Because the vast majority of these hands are made for children, we have seen several designers make some fun, creative designs targeted toward these youngsters. We’ve seen hands that light up, Wolverine hands, card-playing hands, and even commando style hands created for people of all ages and interests. All of these are 3D printed and made specifically to fit the person that they are printed for.

A little over a month ago, we heard about a 3D printed Iron Man prosthetic hand. It was printed in the colors of Iron Man and had a few additional features. With this said, a man named Pat Starace has taken the idea of creating an Iron Man themed prosthetic hand and made it, quite frankly, cooler than any prosthetic device that I have ever seen. Not only is Starace’s hand colored in the theme of Iron Man, but it actually incorporates much of the same technology and appearances that the superhero actually has on his hand.

“The hand is a container for all modern technology,” Starace tells 3DPrint.com. “It can incorporate microcontrollers, wireless devices, smart watches, sensors, accelerometers, NFC, RFID, and almost any technology. This hand is configured with an Arduino Microcontroller, Low Power Bluetooth, Lipo Battery, Lipo Charger, LED’s, and RGB LED’s. It can also be Voice Controlled.”

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Like the hand of Iron Man, Starace’s prosthetic incorporates a working laser, and working thruster (OK maybe it doesn’t actually thrust, but it looks cool). It has the option for adding a gyro, magnetometer, and more, as mentioned by Starace above. The shield is another key characteristic of the hand, and it houses cool weapons like the laser, which can be fired along side red LED lights that light up when the hand is tilted down. The thrusters are activated when tilting the hand back, like seen in the many Iron Man movies. Also when this happens, a ring light of bright RGB LED’s begin cycling through animated patterns.

“I had a vision that a 3D printed hand could be both functional and fun,” Starace tells us. “My main goal is to help a child that is going through life with a disability, and facing everyday challenges in their lives, by making them the COOLEST KID in their school. I can only think this will make a great impact on a child during their early years by raising their self-esteem to Super Hero Levels.”

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Unlike other prosthetic hands that we have seen created in the past, which utilized open source designs that are already out there, available for free, Starace designed his hand from the ground up. He started out by working from photographs that he found on the internet. He then started to model the hand in MAYA.

“I started modeling the palm and the fingers with polygons until I had the right shape. There’s a sort of organic mechanical shape to these parts, the goal was to replicate them as close as I could and retain the same look and feel. After I had the right shape in polygons it was time to import the model into Solidworks and start the mechanical design. Converting the polygons to a format that Solidworks could import, while still retaining the integrity of the model was going to be difficult. Knowing I’d be performing Solidworks procedure and features on the parts, it had to be done. I achieved this by creating an IGES Curve network on top my polygon model in MAYA.”

Assembling the Iron Man hand

All in all, it took Starace over 48 total hours of print time to fabricate the many different parts of the hand, including several iterations of some parts. He printed the parts on his Deezemaker Bukobot in ABS plastic. Once printing was complete, he had to remove all of the support material (there was a lot!). “It was with great excitement to see the model assembled and perform EXACTLY as I had designed it,” he tells us. “I can only attribute this to the over 20+ years I have creating animatronics. I added the electronics, switches, lights, and this brings to to where we’re at now… looking for a child to empower with Super Hero Powers.”

Without a doubt, this is the most interesting, interactive, fun, and mesmerizing prosthetic hand that I have ever seen. Starace thinks that it has a lot of potential, not only for cheering up kids with missing hands, but also for teaching them how to program the microcontrollers that operate the cool features of their device.

While Starace didn’t use any of the e-NABLE designs for his hand, he has recently joined up with the volunteer 3D printing prosthetic organization, and will be cooperating with them to bring the best open source prosthetic hands to those in need.  Starace currently makes himself available for all kinds of work.

What do you think about this incredibly feature rich prosthetic hand? Discuss in the 3D Printed Prosthetic Iron Man Hand forum thread on 3DPB.com.

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3DPRINT.COM
by  | OCTOBER 15, 2014